The Kaltech Sentinel System
The Safest and Most Efficient Tool for Providing Internal Mill Conditions and Real Time InformationThe Kaltech Sentinel System–Your Eyes Within the Mill
The Kaltech Sentinel is the safest and most efficient tool for capturing internal mill conditions through the use of empirical data and live observation. As a custom designed and engineered mill monitoring system, the Kaltech Sentinel is permanently installed to enable remote viewing and monitoring of the condition and wear of mill liners. It consists of two main components: the Sentinel Camera Unit (SCU) and the Electronic Bolts (eBolts).
By combining imaging technology with liner wear-monitoring hardware, the Sentinel system reveals live information from within a mill without the need to pull the feed chute or have personnel enter inside.
Viewing and recording live imagery of a running mill, measuring the wear of a liner, assessing the internal conditions, and checking or setting the charge level, are all now possible in real time without the need to isolate any plant or equipment. Access to this information presents new opportunities for improving operational metrics, reducing running costs, and provides a detailed empirical basis for liner-life prediction and maintenance planning.
Benefits of the Kaltech Sentinel System
Improved Mill Availability
Reduced and/or Eliminated Safety Risks
Live Monitoring of Mill and Wear
Enhanced Troubleshooting of Mill Problems
Features of the Kaltech Sentinel System
Automatic Data Capture
Video During Mill Stop
Continuous Temperature
Continuous Liner Wear
Continuous Mill Speed
Continuous Audio
Compare and Analyze Data
Current and Historical Mill Conditions
Temperature Trends
Liner Wear Rates
Performance of Different Liner Designs
Liner Life Prediction
Influence of Mill Speed
Alarms and Notifications
Camera Record Notification
Temperature Variation Alarm
Liner Wear Point Notification
Final Liner Wear Point Alarm
System Healthy Alarm
Secure User Interface
Individual User Log-In
Multiple User Access Levels
Touch Screen Access
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